Fully automatic, single head, fully enclosed GMP model type tube filling and sealing machine.
The salient feature and the scope of supply is as follows.
- The speed of the machine is upto 60 tubes per minute. It will vary depending upon the size and type of product the tube.
- It can fill up to 200ml of cream.
- It can seal tube up to 40mmdia tubes.
- It will have oval race track with Aluminum tube holder.
- The indexing system will be ofFerguson type oil immersed.
- The body is fully enclosed from all sides.
- The machine will be cladded with pre-buffed SS sheet.
- Over load protection of Conveyor.
Tube in- feed
- Cassette type Tube Magazine in feed unit. The entire tube box will be emptied in the cassette and one by one tubes will be fed in to the machine.
- The in feed unit will consist of inclined chute, vacuum assisted tilting mechanism and mechanically controlled push rod for automatic insertion of tubes in tube holders.
- A separate switch for tube loading/stop command.
- Vacuum pump will be provided for assisting tube transfer.
Print mark registration unit
- A very accurate print mark registration unit will ensure correct positioning oif tubes.
- It will work on stepper motor and its controller.
- Contrast scanner will be of Wenglore or Sick make.
- Capable of filling liquid,semi viscous and viscous product.
- All the contact parts to product will be of SS 316L.
- Dosing is volumetric.
- Rotary valve spool will berotated pneumatically.
- Dosing capacity from 3ml to200 ml. Change in volume is carried out with change of cylinder and piston.
- One set of cylinder and piston forms the part of standard supply.
- It consist of nozzle and shutter rod prated pneumatically.
- Fill is bottom up.
- Combination of Air blow andpositive shutter rod ensures drip free cut off.
- The unique feature is that the nozzle block height is adjustable. This ensures the correct position of cutoff in the tube.
- The Hopper will be of SS316of 45 lit capacity. And will have stirrer fitted.
- The hopper will jacket forheating the product.
- Ultrasonic level sensor will be provided on the hopper.
Sealing and Trimming.
- The sealing unit will be hotair type which can seal lami as well as plastic tube.
- The heating system by Leistermake Switzerland 3300 watt heating Gun controlled by electronicthermo regulator.
- The trimming/sealing unit willsealing unit will be pneumatically operated.
- Cutting blade made of Highspeed steel.
- One set of Digits 5 nos. each consist of 0 to 9. And Alphabets as required.
- Central hand wheel to adjust the height of the sealing and cutting unit.