Product Description
RIDDHI ROLL COMPACTOR
We are one of the pioneer Pharmaceutical Machinery Manufacturers from India Roll Compactor is used for Dry Granulation in the Pharma Industry wet process is time conusuming and required 5 6 machine to change form from powder to granule it is also used to increase Bulk density of the product which can be achieved in single pass or two or three pass as per the products intial bulk density
- Roll Compactor Machine
- Why Compaction Is Necessary
- To improve bulk density
- To achieve better granulation of sieve analysis
- To reduce process cost and improve end product quality
- To produce uniform blends or mixture
- To produce a uniform particle size range
- To control particle hardness
- To control dust
- To adjust flow properties
- To improve solution or dispersion rates
- Principle Of Compaction
This is a dry granulation method The basic concept is to force fine powder into solid compact or sheet Some of the factors controlling the compaction process are roll surface diameter peripheral speed separating force or pressure capabilities feed screw and being processed The addition of binders to the material being processed The addition of binders to the material being processed greatly reduces the production of fines
An Outstading Feature
- Totally GMP compact design plain as well as water jacketed for products which are extremely heat sensitive Various types of rolls can be offered to suit your specific application so as to achieve maximum bulk density of output eg A Plain b corrugated c Briquetted d knurled
- Specially designed feeding system consisting of hopper predensifier and a variable speed drive unit Safety clutch is provided to prevent any accident
- Feeding unit can be hydraulically lifted by hand operated hydraulic pump for easy cleaning and built in panel and indicators are provided on off feed screw main switch forward reverse switches RPM indicators for roll and feed screw emergency stop digital RPM indicator etc
- Specially designed scraper is provided to prevent powder sticking on the rolls
- Design of the equipment is such that minimum lubrication is required in daily maintenance
- Main roll drive is designed with twin shaft gear box coupled with safety clutch to protect roll drive unit thereby perfectly synchronizing the roll with a steady torque
- The side seal is forced against the roll side so that the percentage of uncompacted powder that leaks by is kept extremely low
- To prevent a possible accident the compacting roll is designed to rotate backward when cleaning
Technical Specification
GMP Model
| Model | RDRC20050 | RDRC20075 |
| Max Output kgshr | 20 to 60 | 30 to 100 |
| Roll Speed | 6 to25 RPM | 6 to25 RPM |
| Feed Screw Speed | 10 to 60 RPM | 10 to 60 RPM |
| Roll Drive Motor | 5 HP 3 AC | 5 HP 3 AC |
| Feed Screw Drive Motor | 1 HP 3 AC | 1 HP 3 AC |
GMP Model
| Model | RDRC200100 RDRC200150 | |
| Max Output kgshr | 100 to 250 | 100 to 350 |
| Roll Speed | 6 to 22 RPM | 6 to 22 RPM |
| Feed Screw Speed | 16 to 50 RPM | 6 to 50 RPM |
| Roll Drive Motor | 75 HP 3 AC | 10 HP 3 AC |
| Feed Screw Drive Motor | 3 HP 3 AC | 3 HP 3 AC |
LAB Model
| Model | RDMRC25 |
| Max Output kgs/hr | 2 to 5 |
| Roll Speed | 6 to 29 RPM |
| Feed Screw Speed | 5 to 86 RPM |
| Roll Drive Motor | 15 HP 3 AC |
| Feed Screw Drive Motor | 1 HP 3 AC |
Technical Details 
Advanced Automation for Precision PackagingThis roll compactor boasts automatic control and computerized operations, ensuring high precision in powder compaction and consistency in results. Its advanced technology streamlines the packaging process, reducing human error and optimizing workflow for pharmaceutical producers.
Durable Stainless Steel ConstructionConstructed from stainless steel, the compactor is highly resistant to corrosion and contamination. Its hygienic design is suitable for pharmaceuticals, meeting rigorous industry standards. The robust build supports long-term usage in demanding production environments.
FAQs of ROLL COMPACTOR:
Q: How does the ROLL COMPACTOR enhance pharmaceutical powder packaging?
A: The ROLL COMPACTOR uses automated and computerized controls to compact powder efficiently, producing uniform granules ideal for pharmaceutical packaging. This process improves product consistency, safety, and overall production speed.
Q: What operational requirements are needed for this compactor?
A: The compactor operates on a 440V, 3-phase electrical supply and requires minimal manual intervention due to its automatic control mode. Regular maintenance ensures optimal functioning, which is supported by the included one-year warranty.
Q: When is the ROLL COMPACTOR most beneficial in production?
A: This machine is especially valuable during large-scale or high-throughput pharmaceutical manufacturing, where efficiency and precision are crucial. It streamlines powder processing, making it indispensable for continuous operations.
Q: Where is this machine manufactured and supplied?
A: The ROLL COMPACTOR is manufactured and distributed in India by a network of producers, suppliers, exporters, and wholesalers. It is available nationwide for pharmaceutical and packaging industries.
Q: What is the process involved in using this compactor for powder material?
A: Powder material is fed into the machine, where it is compressed between rolls under high pressure. The computerized system manages processing parameters to generate uniform compacted output suitable for packaging.
Q: What are the usage benefits for pharmaceutical producers?
A: Pharmaceutical producers benefit from improved process control, reduced labor requirements, and a hygienic, durable machine that ensures batch-to-batch consistency and meets regulatory standards.